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Dip Brazing of an Aluminum
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Dip Brazing of an Aluminum
Chassis for the Military Industry >
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Dip Brazing of an Aluminum Chassis for the Military Industry

This aluminum chassis was designed for use in a military application, and highlights many of our manufacturing capabilities. The chassis was machined utilizing out precision CNC milling capabilities, and is composed 0.5 thick, 6061-T6 aluminum. After machining, chassis components were dip brazed, per AWS C3.7 Class B standards. The final dimensions were 11 in length, 6 in width, and 3 in height, it also met tolerances of ±0.001. Finishing required multiple steps including chromate conversion coating per Mil-spec MIL-C-5541. The application of a primer coat per Mil-spec MIL-P-53022 Type II, and paint application per Mil-spec MIL-DTL-64159 CARC. Meeting all of these standards is just a small part of the value added services that we provide. Our facility is ISO 9001:2008 certified, with a culture of quality.

To learn more about this project, or the processes used to manufacture it, see the table below or contact us directly.

  Dip Brazing of an Aluminum Chassis for the Military Industry
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Dip Brazing of an Aluminum Fin Field for the Military Industry
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Dip Brazing of an Aluminum Chassis Project Details

Product Description This chassis is used as the supporting structure for a military application.
Capabilities Applied/Processes Primary:
CNC Milling
Dip Brazing

Secondary:
Chromate Conversion Coating
Cleaning
Assembly
Priming
Painting
Overall Part Dimensions Length: 11"
Width: 6"
Height: 3"
Tightest Tolerances ±0.001"
Material Used 6061-T6 Aluminum
Thickness: 0.5"
Material Finish Chromate per MIL-DTL-5541
Primed per MIL-P-53022
Color: Gold
Painted per MIL-DTL-64159
Color: Clear
Surface Roughness: 32 RMS
In process testing/inspection performed Dimensional Inspection, Visual Inspection, & CMM Inspection
Industry for Use Military
Volume Less than 100 annually
Standards Met Customer Specifications, 2D CAD Drawing
ISO 9001:2008
Dip Brazing per AWS C3.7 Class B
FED-STD-595
Chromate Conversion Coat per MIL-C-5541
Prime per MIL-P-53022 Type II
Paint per MIL-DTL-64159 CARC
Product Name Chassis
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